Types of equipment maintenance pdf

The maintenance includes both hardware and software of the computer. Listed below are some of the maintenance strategy types that you may adapt for your business, with their pros and cons and the situations they will be most effective in. Fist 41a maintenance scheduling for mechanical equipment. Heavy equipment maintenance can limit safety issues.

The purpose is to reduce the machine stoppage due to sudden breakdown requiring emergency maintenance. Maintenance equipment cost estimation model production facility downtime cost estimation model. Maintenance based on the equipment performance monitoring and the control of the corrective actions taken as a result. Four general types of maintenance philosophies can be identified, namely. Conirm the design life expectancy of equipment is achieved. Predictive online monitoring of equipment in order to use importantexpensive parts to the limit of their serviceable life. Improvement maintenance im types of maintenance cont. Osburn bureau of reclamation hydroelectric research and technical services group denver, colorado 5f. Equipment is maintained before any fault occur or the equipment to be in working condition. Primary goalpreserve and enhance equipment reliability. Comprehensive condition assessment periodic inspection, conducted at least once every five years, by qualified personnel to fully determine and document the condition of an asset or item of equipment and identify maintenance needs. Preventive, predictive and corrective maintenance presented by. Download developing equipment maintenance plans whitepaper pdf executive summary planned maintenance has to begin with a plan in mind.

It means that people waits until equipment fails and repair it. Proactive types of maintenance preventive maintenance. There are 9 types of maintenance split between preventive maintenance and corrective maintenance. Predictive maintenance attempts to detect the onset of a degradation mechanism with the goal of correcting that degradation prior to signiicant deterioration in the component or equipment. Break down maintenance it means that people waits until equipment fails and repair it. This guide will show you how to save money and extend the life cycle. This is not the case with predictive maintenance which requires condition monitoring sensors and new software integrations. Any written information that is provided with a specific item of equipment for example, a user manual should always take precedence over the information below. Different types of maintenance are being practiced in various parts of world. Time based maintenance tbm failure finding maintenance ffm risk based maintenance rbm condition based maintenance cbm predictive maintenance pdm. Deferred maintenance postponed maintenance on infrastructure or. Preventive and predictive maintenance life cycle engineering. Breakdown type of maintenance involves little administrative work, few records and a comparative small staff.

When approaching the different types of it maintenance, two aspects must be considered. Developing equipment maintenance plans life cycle engineering. Structure, uses, issues, and types of maintenance, machine fault signature. Condition monitoring is the process of monitoring a parameter of condition in machinery vibration, temperature, etc. Best maintenance repair practices a number of surveys conducted in industries throughout the united states have found that 70% of equipment failures are selfinduced. Read and interpret blueprints, drawings, diagrams, and. What are different types of maintenance strategies. This log will contain information relevant to current or accomplished work. Mar 23, 2019 corrective maintenance is a maintenance task performed to identify, isolate, and rectify a fault so that the failed equipment, machine, or system can be restored to an operational condition within the tolerances or limits established for inservice operations. The basic maintenance of equipment by its user or operator.

Nov 14, 2018 types of maintenance 1 corrective maintenance corrective maintenance is implemented right after a defect has been detected on a piece of equipment or a production line. Preventive maintenance is the most popular type of proactive maintenance. Maintenance types preventive, predictive, proactive. Through the utilization of various nondestructive testing and measuring techniques, predictive maintenance determines equipment status before a breakdown occurs.

Chances are the piece of equipment will fail during off hours or close to the end of the normal workday. Maintenance upkeep on property and equipment to realize the originally anticipated useful life of a fixed asset. It provides guidance on the dissemination instructions for safety of flight, safety of use, aviation safety action, ground precautionary action, maintenance action, and maintenance information messages. Further it may be noted that plant maintenance service is not confined to the equipment and machines. Increase the safety of all staff, as properly maintained equipment is safer equipment. It defines strategies where you dont need a system and strategies that require a system for data collection. May 08, 2018 in fact, due to its importance and complexity, computer equipment maintenance requires special attention. Plant maintenance can be broadly classified in breakdown maintenance and planned maintenance. If youve found this article helpful and would like to get your own pdf copy of the article and a supporting presentation that explains the different types of maintenance and when to use them simply click on the link below and leave your details. Ensure the comfort, health, and safety of building occupants through properly functioning equipment providing a healthy indoor environment. Types of maintenance 1 corrective maintenance corrective maintenance is implemented right after a defect has been detected on a piece of equipment or a production line.

If the equipment is still under repair or maintenance than decrement the downtime remaining. The marine and air transportation, offshore structures, industrial plant and facility management industries depend on maintenance, repair and overhaul mro including scheduled or preventive paint maintenance programmes to maintain and restore coatings applied to steel in environments subject to attack from erosion, corrosion and environmental pollution. Report of committee on electrical equipment maintenance. Its to maintain a level of certain service on equipment, programming or configuration if required and done by maitenance department.

However, being compliant with the occupational safety and health administration osha is only a partial reason for. One maintenance approach may cost less than other so each professional has to see the resources and then decide for which maintenance. In fact, due to its importance and complexity, computer equipment maintenance requires special attention. With predictive devices currently available, it is incumbent upon. Plant maintenance and its types time and condition based. Types of maintenance compare different types of maintenance. Planned maintenance involves the inspection of all plants and equipments, machinery, buildings according to a predetermined schedule in order to overhaul, service, lubricate or repair before actual breakdown in service occurs. Preventive maintenance can be defined as an equipment maintenance strategy. Heavy equipment maintenance predictive and preventive.

Maintenance personnel who are not following what is termed best maintenance repair practices substantially affect these failures. Breakdown maintenance practice is economical for those noncritical equipment whose downtime and repair costs are less this way than with any other type of maintenance. Maintenance tips for heavy equipment macallister machinery. Breakdown maintenance is performed when a machine part brakes down suddenly. Since repairs are not planned, its a good method to employ for equipment that is not essential for operations or has a low cost think anything thats rarely used. We will discuss both the types and subtypes in detail. To start conducting preventive maintenance tasks pms, an organization does not need to purchase new technology if it already has a cmms. Due the fact that there are a wide terminologies to define types of maintenance, this paper discuss the some traditional classifications highlighted in the literature and presents a proposal for.

The design life of most equipment requires periodic maintenance. We think that every equipment will need a different mix of different types of maintenance, a particular mix of tasks, so that maintenance models will be as many as existing equipment. Pdf proposal of maintenancetypes classification to clarify. A maintenance model is a mixture of the previous types of maintenance in certain proportions, and it responds appropriately to the needs of a particular equipment. Fist 41b, maintenance scheduling for electrical equipment 5c. Heavy machinery is the most expensive construction equipment you own. Manufacturers generally recommend a set of equipment maintenance tasks. This type of maintenance has many different variations and is subject of various researches to determine best and most efficient way to maintain equipment. Depending on the facilities current maintenance practices, present equipment reliability, and facility downtime, there is little doubt that many facilities purely reliant on reactive maintenance could save much more than 18% by instituting a proper preventive maintenance program. Apr 02, 2014 types of maintenance breakdown maintenance preventive maintenance 1.

Maintenance master plan lcfflcap maintenance staffing levels maintenance management planning, may 10, 2016 2. When focusing on daily objectives, risk management can be easily overlooked. Such a thing could be used when the equipment failure does not significantly affect the operation or production or generate any signific. Time based maintenance, failure finding maintenance, risk based maintenance, condition based maintenance and predictive maintenance. Jan 27, 2019 this log will contain information relevant to current or accomplished work. Maintenance and to operations definitions maintenance upkeep on property and equipment to realize the originally anticipated useful life of a fixed asset. The diagnostic capabilities of predictive maintenance technologies have increased in recent years with advances made in sensor technologies. Whenever you bring up the subject of equipment maintenance to a group of equipment owners there will always be at least one person in the group who will ask, how many machines should i have before i start thinking about a maintenance program. Types of maintenance breakdown maintenance preventive maintenance 1. Predictive maintenance pdm is a type of conditionbased maintenance that monitors the condition of assets using sensor devices. Developing and creating a maintenance strategy plan will depend largely on the assets of the company and the operation of the equipment.

Pdf proposal of maintenancetypes classification to. Both are very important and will decisively influence the operation of the system. Equipment safety notification system including aviation manned and unmanned aircraft and ground combat systems and equipment. Army equipment safety and maintenance notification system. Maintenance faults item t s fault description corrective action initial. Preventive maintenance is done before a failure occurs and consists of maintenance types like. Preventive maintenance principles mit opencourseware.

Adoption of particular maintenance type greatly depends upon the resources of organization or company. When hiring personnel paid on an hourly basis, this log will come in handy. Reactive maintenance breakdown maintenance also known as breakdown or runtofailure, reactive maintenance is pretty simple. Maintenance is carried out when certain indicators give the signaling that the. It will also contain information about the employees involved, time frames for the job, and so on. The real actual equipment condition is continuously assessed by the online detection of significant working device parameters and their automatic comparison with average values and performance. This guide will show you how to save money and extend the life cycle of your equipment with regular maintenance best practices. Predictive maintenance is the complement of preventive maintenance. Pdf maintenance and its types engr sajid chaudhary. Developing preventive maintenance tasks or procedures for your plant or facility without a solid plan will result in inconsistent and unreliable procedures. Improve roi and extend equipment life with ongoing maintenance processes.

Maintenance scheduling for mechanical equipment bureau of. This course also reinforces safety related to the industrial maintenance industry. Identify the different types of personal safety equipment. Under the wide spectrum of the plant maintenance service, the maintenance of the buildings power plant, material handling equipments, heating and air conditioning equipments, waste disposal systems, wash rooms, water supply, jigs and fixtures and firefighting facilities etc. If playback doesnt begin shortly, try restarting your device. It does not prolong the design service life, nor does it add to the assets value. These sensor devices supply data in realtime, which is used to predict when the asset will require maintenance and prevent equipment failure. In the fall of 1967 the board of directors of the national fire protection av soeiation authorized the formation of an ad hoe committee on electrical equipment maintenance to determine the need for the development of a suitable document on this subject.

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